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Home » How ML & AI Could Revolutionize Supply Chain Management and Boost Efficiency

How ML & AI Could Revolutionize Supply Chain Management and Boost Efficiency

BRIGHT BLUE LINES SNAKE OFF INTO THE DISTANCE ON A DARK BACKGROUND

Image: iStock.com/imaginima

July 25, 2024
Olena Berestetska, SCB Contributor

AI-powered systems can make real-time decisions that promote operational excellence. They help analyze massive volumes of data from several sources, including transportation routes, client demand patterns, and inventory levels. These systems can accurately predict future demand by using ML algorithms. Indeed, ML & AI possess the potential to revolutionize supply chain management.

Streamlining logistics procedures brings various benefits, including increased productivity and cost reduction. As a result, businesses can better plan their inventory levels and avoid stockout or overstock scenarios. Predictive analytics also assists in locating bottlenecks or disturbances in the supply chain, enabling preemptive actions before they impact operations. 

When it comes to streamlining supply chain procedures, automation is revolutionary. Robotic process automation (RPA) and other AI technologies enable the automation of time-consuming and repetitive processes, freeing human resources for more strategic endeavors. As a result, overall operational reliability, productivity, and error reduction are improved. 

According to McKinsey,  the good news is that AI-based solutions are here to assist companies achieve next-level results in supply chain management. Solutions include demand-forecasting models, end-to-end transparency, integrated business planning, and automation of the physical flow — all built on prediction models to understand causes and effects in supply chains better. AI-enabled supply-chain management helps early adopters reduce logistics costs by 15%, inventory levels by 35%, and service levels by 65%, as compared to slower-moving competitors.

The Role of AI In Improving Logistics and Operations

Generative AI uses ML algorithms to generate new and creative outputs from pre-existing data inputs. AI-driven automation in the field of supply chain management shows enormous potential by improving logistics through the following methods: 

Boosting predictive demand. AI can accurately predict product demand by analyzing data from various sources, using advanced algorithms to generate forecasts, optimizing inventory levels, reducing waste, and increasing customer satisfaction. 

Improving delivery and routing. AI helps optimize transportation and delivery routes by considering factors such as traffic, road conditions, fuel consumption, vehicle capacity, driver availability, and customer preferences. This approach reduces costs and enhances service quality. 

Optimizing warehouse management. AI streamlines warehouse processes by automating picking, packing, sorting, and storage. It uses computer vision, robotics, sensors, and natural language processing to increase productivity and reduce labor costs, and errors. 

Various businesses have successfully implemented AI-driven automation for efficiency. U.K. grocery chain Ocado is known for its highly automated warehouses. The company uses sophisticated AI and machine learning algorithms to predict demand, optimize stock levels, and manage logistics operations. Ocado's automated warehouses are equipped with robots that pack groceries, considerably reducing order fulfillment times. 

Another example from the U.K. is Jaguar Land Rover. The auto manufacturer uses AI and machine learning to forecast parts failures, and to optimize the supply chain. This includes using AI to predict demand for car models, ensuring that production is aligned with market demand, and that supply chain resources are used efficiently. 

Meanwhile, online fashion retailer ASOS, also based in the U.K. employs machine learning for demand forecasting, enabling it to adjust inventory levels dynamically and manage its stock more efficiently. This has allowed ASOS to minimize waste, and improve the availability of products for its customers. 

These are all great examples of business owners using AI to take advantage of the data and intelligence present in their logistics environment and turn them into useful solutions.

ML Applications in Enhancing Decision-Making

ML enhances logistics operations by assisting in resource allocation, risk management, and problem-solving. It uses data mining, simulation, scenario analysis, reinforcement, and adaptive learning for improved performance.  

ML enhances customer service by answering queries, tracking orders, providing feedback, and resolving issues. It uses chatbots, voice assistants, sentiment analysis, and data analytics to improve customer engagement and satisfaction. When companies apply ML to supply chain management, they focus on three main advantages: increased revenues, cost savings, and supply chain sustainability. 

Leading worldwide shipping company DHL has invested in ML to improve its offerings. One example is DHL Resilience360, which evaluates the potential impact of cyberattacks, natural disasters, and political unrest on a supply chain.

AI and ML as Cornerstones of Modern Supply Chains

The field of logistics has already experienced a dramatic change with the introduction of AI. A report by the U.K. Government outlines the future use of AI by U.K. businesses, showing a considerable increase in AI adoption and expenditure in various sectors, including supply chain management. According to Statista analysis, AI will be “critical” to 38% of supply chain and manufacturing businesses worldwide by 2025. Moreover, data indicates that 38% of logistics firms actively used AI, which resulted in up to 50% savings in operating expenses.  

One of the most talked-about subjects in the U.K. now is environmental monitoring and sustainability. To lessen carbon footprints, supply chain processes and routes can be optimized by AI and ML. These technologies can also keep an eye on the state of the environment, and guarantee that sustainability guidelines are being followed. AI may give companies a competitive edge by assisting them in optimizing, automating, and innovating their shipping processes to greater levels. 

Olena Berestetska is country manager at Digicode.

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